Tools:Â
Miter Saw– I’d recommend a 12 inch sliding, miter saw
Circular Saw
Drill
And/OR Impact Driver
Orbital Sander– Ryobi makes a nice one. ( 220 grit sandpaper )
Tape Measure, Straight Edge, Pencil
Sanding Block with 600-800 grit sandpaper
Paint Brush, Rag
Speed Square
Clamps (optional)
Safety Equipment
Dust Mask
Respirator
Eye Protection
Ear Protection
Hearing Protection
Rubber Gloves
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Attach the plywood table top
Use 2 inch wood screws to attach the plywood to the 2×4 boards.
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Add the legs
Connect each 4×4 corner leg to the outer frame with 3 1/2 inch wood screws.
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Connect the support boards
Space the support boards evenly and attach from the outside frame with wood screws.
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Build the lower shelf
Use a circular saw to cut out the lower shelf. Then cut out notches on two of the corners with a jigsaw.
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Attach lower shelf
Attach the lower shelf to the shelf frame and then to the corner legs with wood screws.
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Assemble the lower frame
Assemble lower frame and add siding.
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Flip!
Flip the table on it's side once you've finished constructing it. Go ahead and add wheels to each leg as seen below.
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Attach caster wheels
Locking caster wheels are a perfect addition for any work bench. I move the bench around the shop quite often. I also roll it outside on sunny days or sometimes when sanding wood or doing concrete projects. The wheels are attached with 2 1/2 inch long 1/4 inch diameter lag bolts.
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Add optional handles
I added galvanized pipe handles to each side of the table. They are perfect for storing clamps and other tools. In addition, they help out when moving the table.